The first step in the teardown was to take everything
off of the buggy and check out the frame The
engine was scrap and that was the first item to order....the case !!! We
stripped the frame to bare metal and replaced tubes as needed. All in all
the frame was in pretty good shape.I did replace the top bars with lower
bars and slanted the windshield back 8". Grinding off past owners ideas
and mistakes proved to be a chore. The frame is a Berrien 902 with an added
on rear cage. I liked that idea because it gave me places to put my fuel
tank,oil cooler,coil and crankcase breather..
Once the grinding and repairing was completed,it was time to primer the
frame and apply the finish coats of paint.On calm days the frame was painted
with 3 primer coats and 6 finish coats.Then 3 coats of clear to finish
it off and make it easier to wash the mud off !!!